Sintered stone production process

Views: 22     Author: Site Editor     Publish Time: 2022-05-10      Origin: Site

Sintered stone production process


1、Raw material screening


Each kind of raw material into the factory must go through strict acceptance, sampling, water measurement, burning loss, cake test burning, and then composition analysis, to ensure the quality and production stability.

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2、Testing and testing


Chemical composition analysis of raw materials is meticulous, and sophisticated multi-element computer analysis instruments can provide accurate and effective data for the production formula.

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3、Ingredients goal


The feeding process is monitored by the quality management department to ensure the stability of the process parameters; the feeder plays weighing and weighing and video monitoring to prevent errors.



4、Ball grinding slurry detection


The fineness, specific gravity, moisture and flow rate of the slurry must be tested after reaching the process standard. If it does not meet the process standard, return the ball and be tested every day to facilitate follow-up and formula stability.  

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5、Transfer pool through the sieve, slurry and iron removal


The mud is screened from iron to effectively remove impurities in the blank.

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6、Spray tower slurry for powder making

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7、Powder savings and stale


The powder must be stored and stale at a specific time to ensure the stability of water and particles; the powder box is stale to ensure stable quality.  

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8、Pressure forming


Using the world's top samrice plate production equipment, continuous rolling forming technology, pressure up to 38,000 tons.      

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9、Plain billet dry kiln


Three layers of drying kiln, drying will eliminate the water in the blank body, to ensure the strength of the rock slab body.




10、Glazing process


Use spray type and bell cover type to apply glaze

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11、Digital inkjet printing


With the world-class modern ceramic production equipment —— Sacmi digital inkjet printer, break the industry specification tradition, end the traditional ceramic tile surface monotonous and practical application of narrow era, so that the process effect of each rock plate really achieve a stone, heart cutting and other processing decorative effect.Ensure that the thickness of the glaze layer is uniform, the flatness and permeability are perfectly improved, and realize the full mechanization and automation of the production process.

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12、The kiln is fired into semi-finished products   

   

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13、Semi-finished product detection


Take the numbered samples to the color room with the sample and pilot plate to observe whether the color changes; report the abnormal situation to the relevant responsible departments; and test the brick shape and thickness of the product.


14、Cleaning and polishing of rock plate polishing process


In view of the current antique dumb surface, we need to wash the product surface dirt, after grinding edge.To the extent of dry grain products, edges should be polished after polishing and ultra-clean procedures.


15、Packaging, storage and storage of finished products

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16、Loading and shipping


Professional loading, product diversification, complete specifications, reduce the diverse needs of customers' loading and transportation problems, to meet the normal needs of customers and benefit improvement.


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